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Baitong will continue to give full play to its comprehensive advantages in the field of wire mesh products, constantly meet customer needs, to provide high-quality products and services for global partners.
News Center
Baitong will continue to give full play to its comprehensive advantages in the field of wire mesh products, constantly meet customer needs, to provide high-quality products and services for global partners.
BTOSLOT Wedge Wire Screen Production Process Show
Release Time:
2025-03-08
At BTOSLOT, we take pride in our precise and high-standard manufacturing process for wedge wire screens. Every product goes through strict quality control, precise engineering, and meticulous craftsmanship to ensure optimal performance in filtration and separation applications. Below is a step-by-step overview of our production process.
BTOSLOT Wedge Wire Screen Production Process Show
At BTOSLOT, we take pride in our precise and high-standard manufacturing process for wedge wire screens. Every product goes through strict quality control, precise engineering, and meticulous craftsmanship to ensure optimal performance in filtration and separation applications. Below is a step-by-step overview of our production process.
Step-by-Step Wedge Wire Screen Manufacturing Process
1. Drawing Confirmation & Custom Design
Before production, we work closely with our customers to confirm technical drawings and ensure the design meets exact specifications. Factors such as slot size, wire profile, support rod spacing, material type, and overall dimensions are all carefully determined at this stage.
2. High-Quality Raw Material Selection
We use premium-grade stainless steel (304, 316L, 430, etc.) or other required alloys to ensure durability, corrosion resistance, and strength. The selected materials undergo thorough inspection before processing.
3. Precision Cutting & Component Preparation
- Wedge wires and support rods are cut to precise lengths using advanced cutting equipment.
- These components are carefully arranged according to the design to ensure the correct slot opening and structural integrity.
4. Assembly & Structural Adjustment
The wedge wires and support rods are assembled in a pre-set alignment fixture, ensuring uniform slot openings and the correct structural framework before welding.
5. Advanced Welding Process
We use high-precision resistance welding technology to fuse the wedge wires to the support rods. This process ensures:
✔ Strong and durable welds
✔ Consistent slot openings for optimal filtration
✔ Smooth and seamless structure
6. Surface Treatment & Finishing
To enhance corrosion resistance, smoothness, and longevity, we perform:
- Pickling and passivation to remove impurities and enhance anti-corrosion properties
- Electropolishing for a smoother, shinier finish
- Customized coatings (if required) for specific industry applications
7. Strict Quality Control (QC) Inspection
Each finished wedge wire screen undergoes a rigorous inspection process:
✅ Slot Size Measurement – Ensures accurate filtration performance
✅ Strength & Weld Quality Test – Verifies durability and structural integrity
✅ Surface Smoothness Check – Guarantees no burrs or rough edges
✅ Overall Dimension Verification – Confirms compliance with customer requirements
8. Secure Packaging & Global Shipping
After passing all quality checks, the products are carefully packaged to prevent damage during transportation. We use:
📦 Protective wrapping (foam, bubble wrap)
📦 Strong wooden crates or cartons for secure transit
📦 Custom labeling & documentation for international shipping
Why Choose BTOSLOT Wedge Wire Screens?
✔ Precision Manufacturing – High accuracy and consistency in slot openings
✔ Premium Materials – Corrosion-resistant stainless steel for long service life
✔ Advanced Welding Techniques – Strong structural integrity and durability
✔ Strict Quality Control – Every product is tested to meet international standards
✔ Customization Available – Tailored designs for various industries and applications
At BTOSLOT, we are committed to delivering high-performance wedge wire screens that enhance efficiency and reliability in filtration processes. Contact us today for a customized solution!
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